S-phase layer by hybrid low temperature thermochemical treatment process on 316 LVM stainless steel: corrosion and biocompatibility test / Siti Umrah Zainal

The 316 LVM stainless steel has been used in biomedical applications. The present study focuses on the improvement of surface properties of medical grade austenitic stainless steel (ASTM F138). The aim is to develop a homogenous supersaturated hard layer of expanded austenite (S-phase) at the surfac...

詳細記述

書誌詳細
第一著者: Zainal, Siti Umrah
フォーマット: 学位論文
言語:英語
出版事項: 2022
主題:
オンライン・アクセス:https://ir.uitm.edu.my/id/eprint/76463/1/76463.pdf
Abstract Abstract here
_version_ 1854966493779853312
author Zainal, Siti Umrah
author_facet Zainal, Siti Umrah
author_sort Zainal, Siti Umrah
description The 316 LVM stainless steel has been used in biomedical applications. The present study focuses on the improvement of surface properties of medical grade austenitic stainless steel (ASTM F138). The aim is to develop a homogenous supersaturated hard layer of expanded austenite (S-phase) at the surface of the AISI 316LVM using a low temperature hybrid thermochemical heat treatment process in a customised mixing chamber of a tube furnace. Hybrid means treating both nitriding and carburizing at the same time. The S-phase layer would improve the surface integrity at the surface by increasing the hardness and improving the wear resistance without impairing the corrosion resistance of the steel. During the thermochemical process, ammonia (NH3) and methane (CH4) gases were introduced into the furnace for 6 and 12 hours at 425 °C, 450 °C, 475 °C, and 500 °C with a gas composition of 75% NH3, 5% CH4, and 20% nitrogen (N2) and 75% NH3, 10% CH4, and 15% N2.The S-phase characterization was analysed by XRD. The thick bright layer of the S-phase formation was measured at up to 15.9 μm as analysed by SEM. Besides, the surface hardness also significantly increased from 210.9 HV to 1121.0 HV. These results have significant effectiveness in corrosion resistance at 475°C. The E(corr) increased from a value of 364 mV (untreated) to -217 mV. Biocompatibility of treated samples shows enhancement of osteoblast cell proliferation on the S-phase surface, implying the low temperature hybrid thermochemical treatment could improve up to 8 % of cell viability after 24 hours. Finally, the low-temperature hybrid heat treatment process can improve the surface integrity of 316 LVM for use in biomedical implants.
format Thesis
id oai:ir.uitm.edu.my:76463
institution Universiti Teknologi MARA
language English
publishDate 2022
record_format eprints
record_pdf Abstract
spelling oai:ir.uitm.edu.my:764632023-05-26T04:16:07Z https://ir.uitm.edu.my/id/eprint/76463/ S-phase layer by hybrid low temperature thermochemical treatment process on 316 LVM stainless steel: corrosion and biocompatibility test / Siti Umrah Zainal Zainal, Siti Umrah Surface effects and tests Metals The 316 LVM stainless steel has been used in biomedical applications. The present study focuses on the improvement of surface properties of medical grade austenitic stainless steel (ASTM F138). The aim is to develop a homogenous supersaturated hard layer of expanded austenite (S-phase) at the surface of the AISI 316LVM using a low temperature hybrid thermochemical heat treatment process in a customised mixing chamber of a tube furnace. Hybrid means treating both nitriding and carburizing at the same time. The S-phase layer would improve the surface integrity at the surface by increasing the hardness and improving the wear resistance without impairing the corrosion resistance of the steel. During the thermochemical process, ammonia (NH3) and methane (CH4) gases were introduced into the furnace for 6 and 12 hours at 425 °C, 450 °C, 475 °C, and 500 °C with a gas composition of 75% NH3, 5% CH4, and 20% nitrogen (N2) and 75% NH3, 10% CH4, and 15% N2.The S-phase characterization was analysed by XRD. The thick bright layer of the S-phase formation was measured at up to 15.9 μm as analysed by SEM. Besides, the surface hardness also significantly increased from 210.9 HV to 1121.0 HV. These results have significant effectiveness in corrosion resistance at 475°C. The E(corr) increased from a value of 364 mV (untreated) to -217 mV. Biocompatibility of treated samples shows enhancement of osteoblast cell proliferation on the S-phase surface, implying the low temperature hybrid thermochemical treatment could improve up to 8 % of cell viability after 24 hours. Finally, the low-temperature hybrid heat treatment process can improve the surface integrity of 316 LVM for use in biomedical implants. 2022 Thesis NonPeerReviewed text en https://ir.uitm.edu.my/id/eprint/76463/1/76463.pdf Zainal, Siti Umrah (2022) S-phase layer by hybrid low temperature thermochemical treatment process on 316 LVM stainless steel: corrosion and biocompatibility test / Siti Umrah Zainal. (2022) Masters thesis, thesis, Universiti Teknologi MARA (UiTM). <http://terminalib.uitm.edu.my/76463.pdf>
spellingShingle Surface effects and tests
Metals
Zainal, Siti Umrah
S-phase layer by hybrid low temperature thermochemical treatment process on 316 LVM stainless steel: corrosion and biocompatibility test / Siti Umrah Zainal
thesis_level Master
title S-phase layer by hybrid low temperature thermochemical treatment process on 316 LVM stainless steel: corrosion and biocompatibility test / Siti Umrah Zainal
title_full S-phase layer by hybrid low temperature thermochemical treatment process on 316 LVM stainless steel: corrosion and biocompatibility test / Siti Umrah Zainal
title_fullStr S-phase layer by hybrid low temperature thermochemical treatment process on 316 LVM stainless steel: corrosion and biocompatibility test / Siti Umrah Zainal
title_full_unstemmed S-phase layer by hybrid low temperature thermochemical treatment process on 316 LVM stainless steel: corrosion and biocompatibility test / Siti Umrah Zainal
title_short S-phase layer by hybrid low temperature thermochemical treatment process on 316 LVM stainless steel: corrosion and biocompatibility test / Siti Umrah Zainal
title_sort s phase layer by hybrid low temperature thermochemical treatment process on 316 lvm stainless steel corrosion and biocompatibility test siti umrah zainal
topic Surface effects and tests
Metals
url https://ir.uitm.edu.my/id/eprint/76463/1/76463.pdf
url-record https://ir.uitm.edu.my/id/eprint/76463/
work_keys_str_mv AT zainalsitiumrah sphaselayerbyhybridlowtemperaturethermochemicaltreatmentprocesson316lvmstainlesssteelcorrosionandbiocompatibilitytestsitiumrahzainal