Evaluation of Electrical Discharge Machining parameters on energy saving and machining characteristic enhancement of biodegradable AZ31 Magnesium Alloy

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Main Author: Norizwan Juraimi
Format: Thesis
Language:English
Published: 2024
Subjects:
TJ Mechanical engineering and machinery
Online Access:https://ir.upsi.edu.my/detailsg.php?det=12079
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author Norizwan Juraimi
author_facet Norizwan Juraimi
author_sort Norizwan Juraimi
description
format Thesis
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institution Universiti Pendidikan Sultan Idris
language English
publishDate 2024
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spelling upsi-120792025-03-28 Evaluation of Electrical Discharge Machining parameters on energy saving and machining characteristic enhancement of biodegradable AZ31 Magnesium Alloy 2024 Norizwan Juraimi TJ Mechanical engineering and machinery <p>Magnesium alloys have been widely used in biodegradable applications due to their</p><p>propensity for corroding within the human body and their initial mechanical properties.</p><p>However, recent research has shown that the increased rate of magnesium deterioration</p><p>inside the human body causes structural stability of the implant to be disturbed and lost</p><p>quickly. Electrical discharge machining (EDM) die sinking is a machining technique</p><p>used to produce complex forms with high tolerance in magnesium alloy, focusing on</p><p>the relationship between process parameters and machining effect. The research aims</p><p>to investigate the effect of EDM process parameters on surface roughness, material</p><p>removal rate (MRR), and energy consumption to optimize and validate the machining</p><p>parameter prone to energy saving and the best machining characteristic. The</p><p>experiments were optimized using a design of experiment approach with a full factorial</p><p>design and response surface methodology. The relationship models between the</p><p>controlled design parameters of pulse-on-time, pulse-off-time, and peak current and the</p><p>responses of material removal rate were validated through confirmation runs, and the</p><p>average percentage errors between experimental data and predicted values for each</p><p>response were within the acceptable range (less than or equal to 10%). Pulse-on-time</p><p>was the prominent factor that affects the material removal rate and surface roughness,</p><p>while pulse-off-time appeared to be the most influential parameter for energy</p><p>consumption. Nonetheless, peak current appeared to be insignificant among all factors</p><p>in this study as it depends on the level of pulse-on-time applied. Higher pulse-on-time</p><p>caused larger surface roughness. Therefore, surface integrity of the workpiece depends</p><p>on the level of pulse-on-time applied. The optimum setting parameter combination to</p><p>achieve optimum response MRR (0.041 g/min), surface roughness (3.191 m) and</p><p>energy consumption (0.702 J/g) was high peak current (14.00 A), low pulse-on-time</p><p>(2.00 s), and low pulse off time (10.00 s).</p> 2024 thesis https://ir.upsi.edu.my/detailsg.php?det=12079 https://ir.upsi.edu.my/detailsg.php?det=12079 text eng N/A openAccess Masters Perpustakaan Tuanku Bainun Fakulti Teknikal dan Vokasional <p>Al-Khazraji, A., Amin, S. A., & Ali, S. M. (2016). The effect of SiC powder mixing electrical discharge machining on white layer thickness, heat flux and fatigue life of AISI D2 die steel. Engineering Science and Technology, an International Journal, 19(3), 14001415.</p><p></p><p></p><p>Aspinwall, D.K., Soo, S.L., Berrisford, A.E., and Walder, G. (2008). Workpiece Surface Roughness and Integrity after WEDM of Ti-6Al-4V and Inconel 718 Using Minimum Damage Generator Technology. 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spellingShingle TJ Mechanical engineering and machinery
Norizwan Juraimi
Evaluation of Electrical Discharge Machining parameters on energy saving and machining characteristic enhancement of biodegradable AZ31 Magnesium Alloy
thesis_level Master
title Evaluation of Electrical Discharge Machining parameters on energy saving and machining characteristic enhancement of biodegradable AZ31 Magnesium Alloy
title_full Evaluation of Electrical Discharge Machining parameters on energy saving and machining characteristic enhancement of biodegradable AZ31 Magnesium Alloy
title_fullStr Evaluation of Electrical Discharge Machining parameters on energy saving and machining characteristic enhancement of biodegradable AZ31 Magnesium Alloy
title_full_unstemmed Evaluation of Electrical Discharge Machining parameters on energy saving and machining characteristic enhancement of biodegradable AZ31 Magnesium Alloy
title_short Evaluation of Electrical Discharge Machining parameters on energy saving and machining characteristic enhancement of biodegradable AZ31 Magnesium Alloy
title_sort evaluation of electrical discharge machining parameters on energy saving and machining characteristic enhancement of biodegradable az31 magnesium alloy
topic TJ Mechanical engineering and machinery
url https://ir.upsi.edu.my/detailsg.php?det=12079
work_keys_str_mv AT norizwanjuraimi evaluationofelectricaldischargemachiningparametersonenergysavingandmachiningcharacteristicenhancementofbiodegradableaz31magnesiumalloy

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